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PLANT FOR THE DOSAGE AND PREPARATION OF SEMI-FINISHED
Left: A Ingr. 1 feeder B Ingr. 2 feeder C Ingr. 3 feeder D Washing E Solid feed F Hot water. G Washing return H Hot water I Production L Washing return
The plant produces semi-finished for alimentary products (as wafer pulps, biscuit mixing, oven products, etc.). In the preparer - dissolver, located on load cells, the solid ingredients are fed through a screw and the liquid ones are dosed through a litre-counter totalizer.
The stirrer is a fast-cowles one, to make it easier to dissolve the solid product and avoid the creation of clots, in any case it is designed for each single application, according to the preparation tank capacity and ingredient characteristics.
The lung tank that contains the finished product is equipped with min-max level controls.
A PLC allows to store several production cycles and to memorize a number of pre-built recipes the are recalled by an operator according to the needs. Temperature is controlled and mantained to the desired value in two tanks using a regulation system with temperature probe and automatic on-off valve.
The barrel pumps are generally lobe volumetric ones, but, according to the the product features, other solutions are possible. The product feeding is made through an automatic valve that is controlled by the downstream plant.
The plant is completely washed by an on-line CIP: there are four circuits, for the two tanks and for the two lines.
Different plant capacity are possible, according to the amount of product to be treated.

NECESSARY DATA FOR THE DESIGN
NEEDED DATA FOR THE DESIGN (TO BE DEFINED WITH THE CUSTOMER)
Daily amount of machined product
Chemical and fisical features of the product
Chemical and fisical features of ingedients
Kind of required thermic level (pareparation and mantainig temperature)
Required or requested time to feed ingredients
Washing plant features to which the preparation plant is connected
Amount of hot water available

Finished product storage tank, with slow stirrer and anchor, heating jacket and external insulation 

A Heating jacket
B Insulation
C Hot water output
D CIP
E Cold water input
Finished product storage tank, with slow stirrer and anchor, heating jacket and external insulation A Heating jacket B Insulation C Hot water output D CIP E Cold water input

Preparation tank for solid and liquid mixing, with fast stirrer with a toothed disk, heating jacket and external insulation.

A Insulation
B Hot water output
C CIP
D Hot water input
E Heating jacket
Preparation tank for solid and liquid mixing, with fast stirrer with a toothed disk, heating jacket and external insulation. A Insulation B Hot water output C CIP D Hot water input E Heating jacket

TECHNICAL DATA
TECHNICAL FEATURES
Semi automatic plant for the dosage and mixing of liquid and solid compounds for the preparation of alimentary semi-finished (wafer pulps, biscuit mixing, oven products, etc.)
Manual feed, through a screw, of solid compounds and dosage through load cells
Dosage of liquid compounds through litre-counterand totalizer
Tanks with external heating jackets
Mixer with fast dust stirrer-disperser
Lunge tank with slow stirrer and maintenance anchor
Temperature regulation system with probe and on-off valve
Washing CIP circuit with raising pump for tank washing solution
Dispatching dispenser with multiple connections, with automatic valves for the input of washing solutions
Volumetric pumps and lines to transport the preparation from the preparer to the storage and finally to the production
PLC Automatic management of production cycle and of the various pre-settable recipes
Used heating fluid: hot water
All the components made of stainless steel AISI 304


 

FEA S.r.l. - Industrialiplants and machines - Solar Panels- VAT Number 00182340042

Via Saluzzo, 49 - 12030 SCARNAFIGI (CN) - ITALY - Tel. +39.0175.74.134 - Fax +39.0175.74.639
www.feasrl.com - info@feasrl.com